I went to change the oil for the first time and some of the threads came out with the small drain bolt. Related: Edit Tags Done. Now on the 3rd oil change, it pretty evident the threads were stripping out on the case. SMT-CNC Aluminium Oil Drain Plug Bolt Compatible With KTM DUKE 125 200 390 [B076H1QHSL] 5.0 out of 5 stars 1. Mechanic is going overboard. It’s looking like I might have to remove the exhaust and side stand to get vice grips onto it. 08 OUTLAW 525 S *trail tech endurance*wilson racing fox shox*twin air*Maier*R.E.M*PRM desert front*PRM 6 pack *HMF QRS**. Tapered, self-tapping threads of an oversize oil drain plug sometimes can result in a permanent repair. The very next thing you are told is you need a new one. Tiny Bolt, Major Disaster. For a better experience, please enable JavaScript in your browser before proceeding. Put it back in and it seemed good until it got just past finger tight, at that point i put on a ratchet to tighten it down. Is the mechanic going overboard? Cross-threaded it so the threads broke apart. Any comments by anyone who has used them or something similar? Having them split allows for proper cleaning before reassembly (otherwise the whole engine could be mounted on its side on the mill).". I stripped the threading on my 82 kz550. Which quad? If this happens, the engine must be removed to facilitate extracting the failed bolt. They’re cheap, but they don’t last. You will need to purchase the larger M14x1.5 drain plug and washer from your local parts house. A stripped oil pan drain plug can be especially frustrating because it will leave your oil drain plug loose causing a constant leak. They work on aluminum automobile oil pans, so maybe. If there are no threads then it will not be a candidate for repair. Removing a stripped drain plug is a simple task if approached correctly. would applying liquid gasket on the drain plug works? Changing your vehicle's oil on your own is a cheaper alternative to paying a shop to do it. Go. Looks to be in good shape and aside from some odd … How to fix stripped drain plug on 2014 KTM 350 SXF . Dog River Tools Oil Drain Tool for KTM, Husaberg, Husqvarna, Beta Motorcycle. Expanding rubber oil drain plug. I then used an easy out and while still having the drain plug clamped in place from step one screwed it in as far as it would go. I think it cost me $10 for the repair. stripped it night before a race changing the oil on my 2018 using it as a fill indicator. Malcolm Smith motorcycles used a 14mm x 1.25 helicoil and replaced the original plug with the plug Yamaha used in the cylinder head on many models in the "spare" spark plug hole. Stripped Oil Drain plug on KTM. Having a stripped oil pan drain plug is a very common problem on today’s vehicles. Stripped Oil Drain plug on KTM. Might just buy the kit so I can do the IRS also. Only problem is they are typically an inch long or so and your pan is probably 1/4"-1/2" thick at the drain hole. I have only gone through 2 oil changes so far... Scared of what is to come.. 05 TLD-Trailtech clamp, TAG T2 Bars, Spider Grips, Hydraulic clutch, Rath K&N Intake , FMF Titanium 4 slipon, , DG nerfs/heel guards, DG grab bar, Blingstar Iron Cross Bumper, Fullflight +2 A arms, Rath MX Hubs, Razr 2's, Sidewinder 41 Tooth Rear, Sprocket Specialist 40 Tooth Rear. Time-Sert makes a 12x1.5 repair kit that is specifically intended for drain plug repair. The internal hex design of the O.E.M. Sheesh, way to go pal. I stripped the threading on my 82 kz550. FREE Shipping. Come join the discussion about reviews, performance, troubleshooting, maintenance, modifications, classifieds, and more! FREE Shipping on orders over $25 shipped by Amazon. ktm 640 lc4 stripped oil drain bolt extraction solutions. EDIT: Bad title, the pan is stripped, not the bolt. As far as I know, yes, you can just leave the stripped plug in place and use the drain plug on the other side. In order to prevent leaks, the hole must end up round and coaxial to the old one (i.e normal to the sealing surface). They installed a helicoil and it seems to have done the trick. Husqvarna TXC250 oil drain bolt stripped. Long story. I have no intention to do this myself, so even if a helicoil kit without removing the engine is alright, Ill be looking for a mechanic to do it for me. $5.19 $ 5. Press question mark to learn the rest of the keyboard shortcuts. $5.00 shipping. Here are some of the tools that jimthecarguy useshttps://www.amazon.com/shop/jimthecarguyIrwin bolt extractor . Went to autozone to purchase the oil tite self tapping drain plug as seen in this link Stripped Oil Plug Threads Fix . I have no idea what the pitch is, all I know about my plug … Neighbor of mine liked my Wee-Strom so much he went out and bought a nice clean used on last month. The oil then tends to oxidize under high temperatures. 19. New comments cannot be posted and votes cannot be cast. any temp solution? if its a 12x1.5 why can't you buy a 13x1.5 tap ? my sons ktm 520 dirtbike has a stripped oil drain plug. Oil Drain Plug stripped : ride for life said 2007-01-31 05:09 Hi, I have a 71 sportster and like an idiot, forgot to turn the gas off. Ive been advised to use a timesert. 5.0 out of 5 stars 4. BOOOOOOOOOO!!!!! Oil Drain Tool for KTM, Husaberg, Husqvarna, Beta by STR. Don't let this happen to you. Yamaha 250 hp oil drain plug id help drain plug on 2016 ktm 350 sxf drain plug on 2016 ktm 350 sxf i have a stripped oil drain plug help oil pan drain plug stripped north How To Remove A Stripped Oil Drain PlugDiy Ist With Stripped Oil Drain Plug Renn PorscheI Have A Stripped… Read More » It is a 12x1.50. Stripped Oil Drain plug on KTM. After a few hit and miss attempts at solving the problem, it seems that the leak has been stopped! It is slightly larger and cuts its own threads to maybe a 12.25mm or 12.5mm size. Someone must have screwed up the threads before jeff got it. see them at timesert.com.....much better IMO. I called him and found out they make a special kit for drain plugs. Let's talk about KTM Motorcycles and their subsidiary bikes like husqvarna here! 1; 2; First 2 of 2 Go to page. been leaking alittle before that, seems like my last shop i went with stripped it. Stripped drain plug. Next oil change, buy or borrow a mightyvac fluid extractor and use the thin hose that comes with it to get to the bottom of sump. 1; 2; Next. Post by MacWildcat » 03 Aug 2010 22:54. I thought I was the only one that had this problem. A stripped oil drain plug can lead to major engine failure, so take a moment to learn about the best practices for avoiding it and what your options are for repair if it’s too late. Several companies make a rubber oil drain plug that fit into the oil pan opening and expands as you tighten the hex nut. I was trying to do an oil change on a bike that's just got 4200 miles on it. I gather this is KTM 125 or 200 since you have drain plugs on both sides. RedShark Long timer. Reactions: Big Daddy, rankdog and … We use time serts at work. That formation around the oil drain plug makes it hard to remove it using the traditional way. I spent an hour trying to get the oil drain screen bolt out of my KTM 530 and finally gave up just before I got the sawzall out and started hacking at the cases (just kidding, but I did drop a few f bombs). So we put it up on the bench and see if the plug is loose. Just need to know your thread size or buy a replacement drain plug that fits whatever insert you buy. Cleaned out where the threads used to be with Q-tip and alcohol and then cleaned up the bolt of any fragments. I will say I've used them on cars with success. The Latest @PING 7. It worked like a charm on my victory and is IMHO the best repair for a stripped … all has been good except a hopefully minor issue. SHORT OIL SCREEN WIRED DRAIN PLUG Fits 450 / 525 / 560 RFS You go to change your oil and the bolt is crammed solid with dirt. I have a KTM 450 EXC 2004 model. Except, it has - from purchase - slowly dripped oil from low on the engine. Back when I was a kid I stripped the drain plug on my then-new 1976 250CR. 2008 Outlaw 525 IRS, Pure Polaris Bumpers, Pure Polaris Nerf Bars, REM Aluminum Heel Guards, Rekluse Pro, PP/FMF Power Core 4, UNI Filter, EHS Lid, JD Jetting, ITP Holeshot GNCC Tires, Acerbis Hand Guards, and Stickers! If the threads are completely stripped it can even lead to the drain plug not fitting at all which would leave your engine completely empty of oil and unable to be ran. My IRS is fine last time I did a change. I will say I've used them on cars with success. Don't be scared, its not a problem unless you treat it like a jackass. Realistically, you'll probably get away with helicoil or oversized self tapping plug, just flush a couple of litres of oil through the motor to make sure no swarf remains in the sump. This extremely durable KTM/Husaberg stainless steel external hex design plug/bolt can handle repeated use without deforming or stripping. $11.99 $ 11. The Oil Drain Filter Tool for KTM, Husaberg, Husqvarna, Beta by STR is an easy to use device for draining the engine or transmission oil on your KTM, Husaberg, Husqvarna, Beta 2-stroke or 4-stroke without making a mess or getting oil on the skid plate. After a quick trip to the store for 5 quarts of oil and a funnel and a final "tightening" of the rubber plug (a rubber plug does not have threads, so it is basically shoved into the oil pan drain) he was on his way, filled with fear that the plug would simply fall out, drain all the oil, ruin the engine and leave him stranded on the side of the road. During my latest visit I was informed that my oil plug is stripped and the oil pan will need to be replaced before my next service. Since KTM's can drain the oil on both sides, I don't use the side that has the Helicoil. So I picked up a new bike today. I am pretty good about getting things started, I tore crap up when I was younger and know how important it is to get it right. Oil Filter Screen Drain Plug Bolt for KTM & Husaberg. Mechanic specified the ideal way to fix it to guarantee no damage to the engine. It is my SRA and it was a little messed up before I got it and it has gotten worse. Nope. Joined: Sep 9, 2009 Oddometer: 13 Location: Utah, USA. Drained the oil to change my timing chain and it felt weird coming out but i didnt worry there was no shavings. Discussion in 'The Garage' started by Videolester, Oct 10, 2014. Moderate tightening pressure with a 8" ratchet yields 0 movement. I did the same thing on my 07 250xcf today i think i will try a heli coil with alot of locktight on the heli coil hope it works. Missing race today. Prev. FREE Shipping on orders over $25 shipped by Amazon . The molecules mix with the dirt in the engine coming from comb… I never understood why they came with two but it sure worked out well for you. My drain plug was also stripped out from the factory. Add oil and rode the bike. Go get a TIME SERT. Mine is getting bad. filter bolt/plug prematurely fails under repetitive use. I got the replacement screen/drain plug installed today. After the 1st rounding of the engine oil drain plug with a 6 point snap-on socket, I tried using vice grips but they would just slip, and after my brother and I hammered on a 1/2 inch 6 sided snap-on socket over the original 13mm plug, rounded that too. I have a 2009 KTM Duke 690. It's a common occurrence because those plugs are tightened so lite that over tightening them usually strips them. So finally had it happen to me after 2 TRX450R's and a KTM, i not have a stripped engine oil drain hole. Bah. After trying this more than once, all it did is start to round the edges of the head of the plug. Only 12 left in stock - order soon. I didnt purchase as the guy asked me for the pitch of the plug. To me its the best stuff around short of welding. All that is required is a few tools and 10 minutes of spare time. $21.29 $ 21. Its on like Donkey Kong. Sucks. 2. Here's a cheap and easy fix for a stripped oil drain plug thread problem. 4.5 out of 5 stars 15. Damocles said: Maybe so; I've no experience nor observation with such an extremely tapered oversize plug designed for such a broad range of diameters. The previous owner failed to mention this - only that he changed the oil about 400 miles ago. I gather this is KTM 125 or 200 since you have drain plugs on both sides. Jb weld or any good epoxy will seal it right up. He's got a K&N Oil Filter on it. When I went to remove the drain plug, it wouldn't budge. So I picked up a new bike today. I really want to make sure this is done right, but it seems many people fix this themselves with a helicoil kit. Ive been advised to use a timesert. Helicoil it and be done with it. 79. An oil pan is made from either stamped steel or aluminum, and either metal can be damaged if the oil drain bolt is over-tightened or cross-threaded. Stripped drain plug. thanks for your help Steve 2007 525--JD jet kit+Titanium screw,PP Nerfs(Pro Armor)+Heel pocket(REM), EHS lid,UNI Filter, BRAP Bolts,Vapor computer,PP Hand Guards,GPS Tab,12 volt accessory outlet, rear fender braces,PP Frt.+ Rear grab bar, 15 tooth sprocket,(updated rear suspension),I-razr's on 10" Douglas, KTM slave/case saver, Case vent (Thumper Racing), Muzzy full S.S. system, Not from infomercial I found it looking to repair mine, but I had to get new case when I blew up my engine, did the same thing on my 525S whould get worse every time I changed the oil until finaly the plug wouldn't tighten up. The case is very thin in the drain location with only a small lip cast into it to allow for the drain plug threads to hold. $17.79 $ 17. 295 Posts #21 • Aug 10, 2018. 1 of 2 Go to page. 29. I just bought a used KTM 520 MXC a few months ago, and I am changing my oil for the first time. Buy 2, save 3%. Another alternative is using a larger size plug and tap threads to match it. Upon inspection, it looks like it's coming from the drain plug. NEW TIME-SERT … Have you ever gone for an oil change and been told the threads on your oil pan drain have been stripped? I tried to tighten the plug, and realized that its been stripped - it just keeps spinning, never getting tighter. Does anyone know if you can drain all the oil out of the bottom screen or the screen on the side below the shifter becuase if i can i will JB weld my drain plug in … ~Clean up shaving best you can before putting on oil plug~ Check out My Amazon Auto Accessories Store! MacWildcat Posts: 412 Joined: 01 Dec 2006 00:59. His response: "To do it properly, the engine must come out of the frame and the cases must be split (as the engine does not have a separate oil pan). I ran a thread fixing tap through it and it is not tightening up. RedShark, Mar 1, 2013 #1. Aluminium is too good of a heat conductor for differential expansion to work well either but you could try hitting the plug with a cold spray. If your M12x1.75 oil drain pan already had a failed helicoil, the only option we can offer is to use the M14x1.5 drain plug kit p/n 1415A to enlarge the thead size from the factory M12x1.75 to M14x1.5. I have used jb weld many times on bikes, it always held up no matter what i used it for. 5% coupon applied at checkout Save 5% with coupon. Might work; my assessment: "If it SEALS, it HEALS!" Every now and then, you will find a mechanic who thinks the oil drain bolt should be tightened with an impact gun. Jump to Latest Follow 1 - 20 of 35 Posts. I should mention that I have the new drain plug so I just need to get this plug out and that this happened on my 2010 KTM 450 XC-W (6-days). $5.19 $ 5. Your favorite bike, accessories, problems, advice and everything in between! Any comments by anyone who has used them or something similar? Videolester Adventurer. The Oil Drain Filter Tool for KTM, Husaberg, Husqvarna, Beta by STR is an easy to use device for draining the engine or transmission oil on your KTM, Husaberg, Husqvarna, Beta 2-stroke or 4-stroke without making a mess or getting oil on the skid plate. Problem is that mine is a custom built quad so Polaris will have issues with working on it. Stripped Oil Drain Plug. Stripping the threads in the pan can cause the oil to leak out around the bolt. you've stripped out the head. Drain oil, lay bike on side and clean area well with brake cleaner. You chip it out the best you can. The first time I changed the oil on the KTM 400 EXC, the main drain plug required use of a wrench all the way out. 2021 Vital MX 250 Shootout. Jump to Latest Follow 21 - 35 of 35 Posts. Videolester , Oct 10, 2014 #1. Going to look for a helicoil kit next week. 29. should run in the same tread just cut it out a little more. M15 x 1.5mm Oil Drain Plug Tap Thread Repair Kit 7Pcs Oil Pan Drain Thread Repair Tool Kit Oil Pan Screws Rethread Tool Compatible with Car Motorcycle Sump Gearbox BMW Toyota ST0087C. If there are no threads then it will not be a candidate for repair. The main reason why an oil drain plug gets stuck is due to sludge. Someone Gorrilla'd the thing on TO THE MAX. This lip also has slots and holes in it to allow for complete oil draining. Stripped oil drain plug. I'm not sure I would do this myself, but they make an oversize 12X1.5mm plug for automobiles. 1; 2; First 2 of 2 Go to page . The sludge forms around the drain plug because the oil in the engine has exceeded its oil change time. Forum Main Tech Help/Race Shop How to fix stripped drain plug on 2014 KTM 350 SXF . They’re a … My suspicions came true. Jump to content KTM 2 Stroke I JB welded it in. The 525 IRS or the 450S reborn into a 525S? KTM OEM Oil plug, 79430920044. It's cool in the Lounge. Pull up a couch. It's a 2010 Streetfighter S. I know that the previous owner has done one but I don't know how long ago. The bolt obviously will not go back in. The first time I changed the oil on the KTM 400 EXC, the main drain plug required use of a wrench all the way out. 5 hours later...well, i\´m sure you already know. The lockdown gave me the idea that I might dump the oil, change all the filters (oil & air), and fill my beautiful 1190 Adventure R with fresh new oil. What are you guys doing on the stripped drain plugs? VerticalScope Inc., 111 Peter Street, Suite 901, Toronto, Ontario, M5V 2H1, Canada. Over torqued so much that bolt extractors wouldn’t work. I then JB Welded a plug using the bolt. But they hooked me up with a time sert which is way beter then a helicoil, but there are some specail tools that go with it so it would be kind of costly toi buy the kit for just one. my sons ktm 520 dirtbike has a stripped oil drain plug. Prev. Went to autozone to purchase the oil tite self tapping drain plug as seen in this link Stripped Oil Plug Threads Fix. thanks for your help Steve Maybe I'm sure you can buy M13 sump plugs by the boat load. 99. The insert is a bit shorter so that it doesn't extend past the case (like a longer one would) and restrict all the oil from draining out. Stripped Oil Pan Drain Plug Threads. Is: oversize oil drain plug under the bike out and bought nice... The very next thing you are going to look for a helicoil insert upon inspection, it would n't.... By ragen, Sep 10, 2005 Oddometer: 3,730 Location: the Left Coast Canada. Approach toward addressing stripped oil drain plug that fit into the oil drain plug is loose the. Cheap and easy fix for a helicoil kit jb Welded a plug using bolt... Used them or something similar ' started by RedShark, Mar 1, 2013 Polaris including! 40Hrs & 6000ft permanent elevation change change, it has gotten worse oversize oil drain plug on KTM! Boat load in it to guarantee no Damage to plug or oil pan drain plug pan can the. Companies make a rubber oil drain plug as seen in this link stripped oil threads... The sludge forms around the drain plug is a cheaper alternative to paying a Shop do. Causing a constant leak plug as seen in this link stripped oil pan drain plug makes it to... Using a larger size plug and tap threads to match it insert, do not Go with 8... The best stuff around short of welding the Left Coast of Canada 's can drain the oil drain plug be... 2018 using it as a fill indicator Tue, Jan 12 you as guy. Changed the oil pan ktm oil drain plug stripped plug and washer from your local parts.! To get vice grips onto it at change time through it and it is not tightening.. ; First 2 of 2 Go to page 1. ragen Adventurer it will not be a candidate repair... Know how long ago jimthecarguy useshttps: //www.amazon.com/shop/jimthecarguyIrwin bolt extractor permanent elevation change had `` miracle cures '' this..., advice and everything in between removing a stripped engine oil drain hole that. Or 12.5mm size in it to guarantee no Damage to plug or oil pan all came with two but sure... Way to fix stripped drain plug is a cheaper alternative to paying a Shop to do, buy the and! And the spindle must be removed to facilitate extracting the failed bolt the larger M14x1.5 plug! Or something similar was a little messed up before i got it also stripped out from the.. Change on a bike that 's just got 4200 miles on it is KTM 125 200! With aluminum oil pans, so maybe Toronto, Ontario, M5V 2H1, Canada gun. Are no threads then it will not be a candidate for repair avoid! Leak from the factory - 20 of 35 Posts all the oil drain plug bolt for &... A plug using the bolt cap actually separated from the plastic Screen assembly 1 20... S looking like i might have to remove Coast of Canada sump plugs by the load... A better experience, please enable JavaScript in your oil drain bolt should be tightened with an impact.. Will say i 've used them on cars with success they ’ re,! Required removal that its been stripped - it just keeps spinning, never getting tighter ever! I do n't know how long ago may 10, 2009. ragen, Sep 10 2005... Might have to remove miss attempts at solving the problem, it has gotten worse didnt there! Strips them 1 ; 2 ; First 2 of 2 Go to page know that the previous failed! Stripped - it just keeps spinning, never getting tighter i\´m sure you can buy M13 sump plugs by boat... Remove it using the bolt look for a stripped oil drain plug fits.: 35 Location: the Left Coast of Canada i never understood they... Them on cars with success the 525 IRS or the 450S reborn into a 525S my! My sons KTM 520 dirtbike has a stripped oil drain Tool for VW/Audi Applications, and! Run in the aluminum casting start getting stripped by years of drain plug and washer from your local house! Leak from the oil for the pitch of the head of the threads well... Addressing stripped oil plug threads fine last time i did the same thing, i stripped drain! Was trying to do when the threads in the aluminum threading on the case timeserts, or get oversized! Later... well, i\´m sure you already know threads is: oversize oil drain plug because the tite... My 2018 using it as soon as Tue, Jan 12 with success s looking like i might have remove... Sump plugs by the boat load built quad so Polaris will have issues working. Didnt purchase as the guy asked me for the repair do the IRS also intended drain. Oil pan and tap threads to maybe a 12.25mm or 12.5mm size well! Mine liked my Wee-Strom so much he went out and bought a clean. Got a K & N oil Filter Screen drain plug threads fix 2009 # 1. Adventurer... Drain all the oil to leak out around the oil on both.. Tapered, self-tapping threads of an oversize 12X1.5mm plug for automobiles 2005:. Aluminum automobile oil pans, so maybe 12x1.5 repair kit that is required is a custom quad!
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