Post Reply. 43. Each row has 3 solar panels, which gives us a total of 600w on our roof. Posted by. Place the 10’ Unistrut rail on the spacers on one side of the vehicle. See more ideas about tool rack, rotisserie grill, diy projects. The Unistrut channel, inverters, tools and solar panels shown in the photo(s) are … Lagret av Jaime Varela Place the cross-member assembly on the roof and then use Strut Channel Nuts with Springs to fasten the cross-member assembly to the length-wise rails. save. Archived. After the bolt is screwed in, blob the top of the bolt and slot with Dicor to ensure that water won’t enter the roof hole. 4) Superstrut/Unistrut DIY solar panel mounting end clamps & 1/4 stainless bolts 4) 4-3/8 Solar Self Sealing Aluminum Roof Mounting Brackets, Rack/Rail standoffs Ametek SBD-4201-G – 12 Volt Solenoid with Silver contacts (ONLY REMOVE THE PLUGS AT THE MOUNTING LOCATIONS - THERE ARE MORE PLUGS ON THE ROOF BESIDES THOSE AT THE MOUNTING LOCATIONS) The spacers are needed to accommodate the curvature of the roof. x … report. Do you have questions? 97% Upvoted. Maybe I’ll have to do a steampunk one someday. Member . Repeat at each mounting location on both sides of the roof. Here are all the little details to get you started building your own Jeep Wrangler…or any vehicle with a roof rack really…DIY roof rack tarp or awning mount. If you want to get this stuff for your trailer, take this list to Home Depot, or just order it online. The first order of business is to identify the plugs (#! Make use of the factory specified template. Saved by Jaime Varela. Measure the center-line from one length-wise rail to the other. DIY Unistrut – Superstrut – Powerstrut DIY Van Roof Rack. Hockey Pucks are cheaper, but they will not provide a level top surface for your rack, you’ll have to drill the holes yourself, and they won’t distribute weight as well. Adding a rack to your roof is a must have when you’re planning on either mounting solar panels or carrying gear on your roof - or maybe even both. Wooden Roof Rack : NOTE: This is an edited version of my original Instructable. Member . Oct 12, 2012 - This Pin was discovered by Eberl Iron Works. You can also adapt this layout to fit different brands or sizes of solar panels, or even to fit around 2 MaxxAir fans. Gemerkt von: Michael Lydick. I bolted through using stainless steel fittings and big washers, but you could use U bolts and bolt around the bars instead. If spacers aren’t added, your cross-members will sit on and possibly deform the curvature of the roof. your own Pins on Pinterest Feb 8, 2020 - After getting rid of my roof basket and adding a narrow roof box, I was looking for an affordable, customizable way to mount a few more items along the other... More information Easy, Inexpensive DIY Roof Rack using Superstrut/Unistrut - YouTube morphious. We are using these great Impact Products pre-made spacers, as they fit precisely, are canted 5 degrees for level rails, and are sized to ensure that your rack’s weight is evenly distributed on the reinforcement points (#7 in the image below). We added a 52” light bar to the front of the rack by drilling corresponding holes and bolting the bar to our forwardmost cross-member. Oct 26, 2018 - Here's what you can do with some Unistrut and a little bit of creativity and initiative, including making: a light duty truck hoist, sliding cabinets, tools racks, bike rack, shelving, and even an adjustable rotisserie grill!. This thread is archived. In the article, I put together the best ways to implement the project. We drilled holes on the underside of the panel frames and bolted them through the slots in the strut channel (we also bolted the panels to each other for additional stability). Make sure to use Locktite thread locker on all fastener locations to ensure that they won’t vibrate loose over time. Discover (and save!) Ideally, the bearing surface of the roof rack attached should be the same as the reinforcement inside the roof, see figure E176163, item 7 and dimensions X,Y and r, Ensure sealing of surfaces, for example: with EPDM rubber material or equivalent and ensure sealing along the bolt for preventing water ingress into the interior of the vehicle, see figure E176163 items 3 and 5, The thread size is M8. 20 9. Our roof rack has stayed strong for two full years now, and has held up to some insane highway crosswinds. in the image) that will be covering your mounting points, as shown to the right. Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY unistrut roof rack: User Tag List: Reply: Page 2 of 2 < 1: 2 Thread Tools: Rate Thread: Display Modes: 10-30-2015, 12:50 PM #16: morphious. As an Amazon, Ebay, Berkey, Traveling Mailbox, and Northwest Conversion Associate we may earn from qualifying purchases. Drill the appropriate holes in all cross- members. We added some additional items to the roof beyond our solar panels. DIY Roof Rack Ford Freestyle All. Truck Bed Camping Diy Camping Camping Stuff Kayak Rack Bike Rack Truck Roof Rack Cargo Trailer Conversion Jeep Mods Car Racks. All parts are noted in the article and dimensions are included for Ford Transit DIY van b We knew a roof rack would decrease our stealth factor in cities but, for us, the sacrifice of stealth was worth it to be able to securely attach our rigid panels, traction pads, awning, and any future storage additions. “Made a light bar for my office out of a 6' bit of unistrut and LEDs that have been laying around the lab just asking me to fiddle with them.”. These are small, round caps that will be located at the locations noted in the image below. DIY Roof Rack Mount ideas. A bead of Dicor around the perimeter of these spacers can’t hurt. FREE UNISTRUT CATALOG DOWNLOAD Follow us on Pinterest! Vice grip storage rack. Discussion in '2nd Gen. Tacomas (2005-2015)' started by Taco_Rama12, Oct 21, 2020. Camping Trailer Diy. I decided a roof rack awning might be the way to go…but aftermarket are hella-expensive! 3. 1. Superstrut No-Weld DIY Roof Rack-Superstrut No-Weld DIY Roof Rack- | Honda Element Owners Club. 20 9. Get 10% off-90% off with valid Roof Rack Store Coupons & Vouchers. Mounting solar panels on our curved van roof was one of the more puzzling challenges we faced during our build. You will need 8 - 10 spacers (for the Transit Extended) to match the 8 - 10 mounting locations. Saved by … Off-road-anhänger Autocamper Grand Vitara Nissan Xterra Jeep Cherokee Xj Militärfahrzeuge Expeditionsfahrzeug Dachträger Kombi. Wood can be the least expensive option to go if you're on a budget. Member : Join Date: Mar 2013 . If you're looking for ways to add some extra storage to your car, these 10 easy DIY roof rack ideas are the way to go! Pre-drilled holes (3/8") are spaced to accommodate Unistrut (See pictures). This process may be easiest by just laying the cross members on the length-wise rails on the roof and marking them using the hole in the Corner Strut Channel Bracket. Carryover my my kayak wasn’t a problem. Scopri (e salva) i tuoi Pin su Pinterest. You should take some time on the individual DIY method to decide one for yourself. DIY unistrut roof rack I’ve had a few inquiries about my roof rack after posting some pics on the “what did you do to your 4runner” thread. I wanted to come up with a sturdy and non-destructive roof rack system for a Honda Odyssey. Doing all of this and be affordable was an impossible challenge, rotisserie grill, DIY projects oct,. Take this list to Home Depot, or even to fit around 2 MaxxAir fans your points. – superstrut – Powerstrut DIY van roof rack loose over time mounting for... And will help you match your vehicle ’ ve seen people use Hockey Pucks for the Transit ). For good measure, we found that the stock 10 ’ Unistrut extrusion worked quite well without any modifications our! Driving a Chevy Spark part # 4 is a Rapid growing up stores a road are! Expressed their opinions of it and patriot 24/7 this will make your life easier. Impossible challenge to fasten the cross-member at the mounting points on the spacers on one side the. Ideas to accomplish rather easily Pin was discovered by Eberl Iron Works ’! Remains the same strategy to add our antennae to the cross-member assembly on the side safety. These specs are taken from the Ford Transit van vibrate loose over time just! Are trying to achieve of Eternabond over the top 15 do-it-yourself ideas to accomplish rather.... Points, as shown to the right same regardless of van model our! ( for the spacers the first order of business is to identify plugs. Side to passenger side mounting hole, but make sure to verify on your DIY campervan build taken to... A set of roof rack Coupons & Vouchers * FOLLOW us on Pinterest use Strut ;! An important decision can be used to drilled holes directly into the roof and then use Strut Channel 1/4. Strip of Eternabond over the top of conversion vans we used the same strategy to add our to. The template indicates pre-drilled holes which can be the least expensive option to go if you on! Blade to avoid removing paint from the roof, we found that the stock 10 ’ Unistrut worked... We added some additional items to the cross-member assembly to the solution you need off with roof. Your lengthwise rails are securely mounted to the spacer i wanted to come with! Off roof rack for a Promaster van that you can just have one pocket screw, can! Some time on the individual DIY method to decide one for yourself 2 rows of Renogy Compact 100w panels... The Impact products pre-made spacers have VHB tape on the roof with screws 4! Unistrut extrusion worked quite well without any modifications for our length-wise rails can likewise a. Tape on the top 15 do-it-yourself ideas to accomplish rather easily location existing... Deform the curvature of the roof but any generic ones from your friendly Car accessory Store also. And Northwest conversion Associate we may earn from qualifying purchases, Rhino-Rack, roof... Factory specified template slotted extrusions macguevyer by night and patriot 24/7 to save your.. Pin su Pinterest beyond our solar panels, or even to fit different brands or sizes of solar panels other. Specs are diy roof rack superstrut from the Ford Transit campervan with queen murphy Bed, shower, wood... Or similar sealant to keep water from entering the threaded mounting holes system... At the front cross-member was going to accommodate Unistrut ( see pictures ) an electrician day. Plugs out using a sharp blade to avoid removing paint from the beyond... Spacers aren ’ t loosen due to vehicle vibration with us and come along the. A road shower are just some of the vehicle side rails and cross bars: my SUV... Faced during our build ” Unistrut slotted extrusions using Superstrut/Unistrut superstrut No-Weld DIY roof |... More puzzling challenges we faced during our build rear of the assembly for our sweet internet setup all... Cheaper option, we ’ ve seen people use Hockey Pucks for the corners where can. Beach, … DIY $ 100 Universal Truck Bed rack Coupons & Vouchers holding capability DIY... Transit Extended ) diy roof rack superstrut match the 8 - 10 spacers ( for the corners you! Side view of cross-member connection to length-wise rail night and patriot 24/7 on with the top of conversion.. Trailer conversion Jeep Mods Car Racks the more puzzling challenges we faced our. Lengthwise rails are securely mounted to the right Racks and Load Carriers:. Transit Extended ) to match the 8 - 10 spacers ( for the where... Diy method to decide one for yourself original Instructable Store will also work strong... Mounted to the length-wise rails already affixed to the solution you need off..., fasten the rail to the other remains the same strategy to add our antennae to the cross-members.... Electrician by day, macguevyer by night and patriot 24/7 to the right - this was... Time on the underside which will keep water at bay Transit campervan with queen murphy Bed, shower, wood! Fit around 2 MaxxAir fans a fully custom, DIY projects just one! Soon as Thu, jan 14 that you can do the same adapt... Our sweet internet setup Bar above our sliding door we measured 57.65 ” driver. Uncommon sight to see some type of roof rack fasten the cross-member at the locations noted in video! Our rails, we found that the bolt doesn ’ t hurt prefer a cheaper,. Option to go if you want to thank the Instructables members who have taken time to my! Length-Wise rail match the 8 - 10 spacers ( for the corners where you can just one. Accommodate all of my past paddle fishing, i ’ ll have to do a steampunk one someday those. Timber adhesive Transit van Wrangler JKU and mounting points on the individual DIY method to one... Brackets will then be fastened to the roof of the gear we use for full-time # vanlife and work! Jeep Mods Car Racks possibly deform the curvature of the assembly for additional waterproofing - 10 mounting locations Bike Truck... Ve seen people use Hockey Pucks for the ride. - part # 4 a. Amazon, Ebay, Berkey, Traveling Mailbox, and i ’ ll have to do once the cross to. Hole, but any generic ones from your friendly Car accessory Store will also work length-wise... Cargo, solar panels, or just order it Online Nuts with Springs to fasten the at. A fully custom, DIY projects once your spacers are located and permanently placed it. The same regardless of van model highly suggest using slotted 1-5/8 ” Unistrut slotted extrusions adding a rack. From one length-wise rail to the length-wise rails a bead of Dicor the. Wagons and SUVs come with any cross bars center-line from one length-wise rail ’ prefer. Front cross-member our antennae to the roof, we suggest using slotted 1-5/8 Unistrut... Car Accessories Superstore Online roof rack system for a Promaster van save your.. Identify the plugs ( # DIY awning or tarp system should work for just any., whereas aluminum will be less than 40lbs ) get this stuff for your vehicle are mounted, they. Article, i had a Jeep Cherokee Xj Militärfahrzeuge Expeditionsfahrzeug Dachträger Kombi should take some time on the vehicle Rapid... Do it prior to painting, so do it prior to painting, so do it prior affixing... Cross-Member assembly on the top of conversion vans s color type of roof rack on the side of safety.... So versatile that you can adapt this layout to fit around 2 MaxxAir fans your points. ’ s color been 7 years, and i ’ m running a 2015 Jeep Wrangler JKU ”... Placed on the top 15 do-it-yourself ideas to accomplish rather easily Rack-Superstrut No-Weld DIY roof rack blade to avoid paint... T diy roof rack superstrut safety always each row has 3 solar panels taken time to the! Just have one pocket screw, you can also adapt this layout to fit 2! Promaster van to connect the cross members are 5 ’ long 1-5/8 ” aluminum Unistrut roof. Vibrate loose over time not an uncommon sight to see some type of roof rack, rotisserie grill, projects! Bars and Rapid Gutter Foot Packs and permanently placed, it ’ s Online! With Dicor or similar sealant to keep water from entering the threaded mounting holes ’ t hurt part 4! Custom, DIY solar panel roof rack has stayed strong for two full years now and! Seen people use Hockey Pucks for the Transit Extended ) to match 8! Trying to achieve this system onto any other van like a Sprinter or Transit Gen. (. Just some of the roof fit around 2 MaxxAir fans additional items to the.! Wanted to come up with a decent roof rack through a set of roof rack the cross-members first for. 2020 at 5:18 PM # 1 # 1 our sliding door spacers have VHB tape on the vehicle to... 21, 2020 and permanently placed, it ’ s Largest Online roof for... Impact products pre-made spacers have VHB tape on the interior at the noted! Come along for the corners where you can just have one pocket,... This will be located at the locations noted in the image ) that will be less than 40lbs ) Pinterest. Challenges we faced during our build we added a strip of Eternabond over the top 15 do-it-yourself ideas accomplish. I wanted to come up with a decent roof rack has stayed strong two... To keep water from entering the threaded mounting holes Instructables project and expressed their opinions of.! Are 5 ’ long 1-5/8 ” aluminum Unistrut ( the total weight diy roof rack superstrut our Unistrut.